HSI Crusher Spares

Overview

Horizontal Shaft Impactor (HSI) crushers require a complete range of spare parts, beyond wear liners, to maintain consistent performance, ensure operational safety, and minimize downtime. High-quality HSI spare parts are essential for smooth operation, planned maintenance, and equipment longevity in demanding crushing environments. Selecting the right spare parts supports reliable production and reduces total cost of ownership.

Spare Parts Categories

  • Rotor Assembly:
    The rotor assembly is the central rotating unit of the HSI crusher. It consists of the main shaft, rotor body, end discs, and all mounting and locking devices for blow bars. Balanced and robust rotor assemblies ensure stable performance and reduced vibration.
  • Main Shaft:
    The main shaft provides core support and power transmission for the rotor. Manufactured from high-strength steel, it resists bending and torsional loads during crushing operations.
  • Bearings:
    Heavy-duty bearings support high-speed rotation and absorb impact forces. Regular bearing inspection and timely replacement are crucial to prevent equipment failures.
  • Bearing Housings:
    Bearing housings protect and align the bearings, ensuring proper lubrication and minimizing contamination from dust and moisture.
  • Seals and Gaskets:
    Seals and gaskets prevent dust, water, and contaminants from entering critical components, especially bearings and lubrication systems.
  • Rotor Locking Devices:
    Locking sleeves, locking nuts, and other securing components hold the rotor assembly firmly on the main shaft, maintaining safety under dynamic loads.
  • Wedges and Clamping Bars:
    These parts are used to secure blow bars and other wear components to the rotor, enabling safe and efficient replacement.
  • Bolts, Nuts, and Fasteners:
    Heavy-duty fasteners are required throughout the crusher assembly. Routine replacement ensures structural integrity and safety.
  • Hydraulic Components:
    Hydraulic cylinders, accumulators, pumps, and hoses are used for apron adjustment, overload protection, and routine service functions.
  • Electrical and Control Parts:
    Sensors, switches, relays, and control panels monitor crusher performance, provide interlocks, and ensure automated operation.
  • Drive Components:
    Drive belts, pulleys, couplings, and motors transfer energy to the rotor, supporting efficient and stable crusher function.
  • Lubrication System Parts:
    Oil pumps, filters, coolers, pipes, and reservoirs deliver continuous lubrication to bearings and other moving parts, protecting against wear.
  • Inspection Doors and Covers:
    Access doors and safety covers provide convenient entry for maintenance and inspections while ensuring operator safety.

Supported Crusher Models

The list below highlights further machines we supply but is not exhaustive.

BrandModel
BOEHRINGER1400, RC-14
Eagle1400, UM05, UM15, UM25, UM45
HazemagAP4, APK30, APK40, APK20, 1620, SAP2, SAP1, APK60, 252, APP1013, AP1115, 1022, 1114
KleemannMR100, MR110, MR110 EVO, MR122, MR130, MR130 EVO, SPH10, SNH16
MetsoLT1213, NP1007, NP1110, NP1210, NP1213, NP1313, NP1315, NP1415, NP15, NP1520, NP1620, NP2023, , LT1315
MinyuMIC102092, MIC102115, MIC102152, MIC133076, MIC133092, MIC133115, MIC133152, MIC133184
Missouri Roger5660
Pulvomatic42
RexnordHS1310, HS1315, HS1415
Rubber MaterRM120, RM80, RM100
SandvikQI441, UNKNOW, CI41, CI51, CI722, CI512, QI440
ShanghaiPF1010, PF1210, PF1214, PF1315
Striker0907, SCE1112-1312
TerexI-111, I-120, I-130, TRAKPACTOR428, XH250, XH320, XH320SR, XH500, I-140, I1312, CR015
Tesab1012TS, 1412TCC
Universal130/150, 74125, HMM-5136
ShaoruiSF1315
Ru BrandsSMD75, DR100
TelsmithHS5252
GIPO202, 203, R131, 201
Trio4034

 

Technical Glossary

  • Rotor Assembly: The rotating component that holds and drives the blow bars.
  • Main Shaft: The central shaft transmitting power and supporting the rotor.
  • Bearings: Components that enable smooth and high-speed rotation of the rotor.
  • Bearing Housing: The structure supporting and enclosing the bearings.
  • Seal/Gasket: Devices used to prevent ingress of contaminants into sensitive components.
  • Rotor Locking Device: Mechanical parts securing the rotor to the main shaft.
  • Wedge/Clamping Bar: Parts used to fasten blow bars and other elements in place.
  • Fastener: Generic term for bolts, nuts, and screws used throughout the crusher.
  • Hydraulic Component: Parts of the hydraulic system for adjustment and protection.
  • Electrical Part: Sensors, switches, and panels for monitoring and control.
  • Drive Component: Includes all items involved in power transmission from the motor to the rotor.
  • Lubrication System Part: Items ensuring proper lubrication of moving components.
  • Inspection Door/Cover: Safety features allowing access for maintenance and inspection.